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Plastic Packaging: Thermoformed Plastic Trays and Pallets (Different types tips you must know regarding thermoformed plastic trays.) |
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FOR IMMEDIATE RELEASE PRLog (Press Release)-Feb 05, 2009-
Heavy gauge thermoforming is as much a staple to the returnable plastic packaging industry as Chevy is to General Motors. It's always been there, not known for its cutting edge design but more because it is solid, durable, and dependable. Thermoforming plastic trays and pallets can also be misunderstood. It remains one of the longest lasting and reasonably priced returnable packaging products available yet customers are reluctant to try it. Why?
Research has shown that many people assume plastic trays and pallets made via heavy gauge thermoforming have the same high priced tooling as injection molding. Further, many folks are convinced the tooling takes just as long to produce. This is not true. Returnable plastic trays and pallets come with a moderate tooling charge (usually less than $7500) and can be made in 4 weeks or less, depending on the design.
Here are 5 tips regarding thermoformed plastic trays and pallets your salesman would rather you not know about:
1- Provide the actual product you need packaged to your supplier. This allows the supplier to see, touch, and feel the product and design the plastic tray or plastic pallet accordingly. Youˇ¦ll get a better initial design and a firmer price quote.
2- Assess if your actual product can be stacked upon and support weight. If this is possible, your returnable plastic trays will not need to be as deep which means a smaller plastic tray and a lower price per tray.
3- Design returnable plastic trays and plastic pallets that are stackable and nestable. This means that the plastic trays and plastic pallets can stack when fully loaded and nest inside each other when empty. Nested thermoformed plastic trays and plastic pallets take up less space and save on both storage and freight costs.
4- Consider having the thermoformed plastic trays marked with a stripe at least 1 inch wide and running either the entire length or width in a different color than the plastic trays. These stripes help your operators know when the plastic trays are loaded or empty, saving in labor costs and storage efficiency.
5- Ask for concept sketches with overall dimensions of your plastic trays or plastic pallets before proceeding with a production order. This helps everyone remain clear on how the plastic trays or plastic pallets need to look and function.
Thermoformed Plastic Trays and Pallets Conclusion:
If shipping parts to a dedicated customer or destination on a regular basis, consider thermoformed plastic trays and pallets as a packaging solution. While they aren't indestructible, they can handle normal abuse and easily pay for themselves within 1 to 1 ţ° years. As always, rely on your packaging professional for guidance and direction.
Source: http://www.prlog.org/10178142-plastic-packaging-thermoformed-plastic-trays-and-pallets.html |
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Material handling: The interplay of rack and pallet |
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January 23, 2009
In researching an article on pallets for Modern's March issue, it occurred to me how the most carefully planned and intricately designed rack system can turn into an utter failure if the pallets to be used in the system aren't factored in. A maker of plastic pallets, told me that some pallets are suitable for storage in racks - but not all racks are created equal. They usually recommend testing any pallet proposed in the application prior to implementing a full racking system.
To determine pallet capacity limitations, it is important to understand the different pallet rack types available, the orientation of the pallet in the rack and how the pallet will be supported. Keep these rack specifications in mind, whether you're shopping for pallets or for rack:
Edge Rackable (Unsupported) - When racked, the pallet gets support only on two edges of the pallet with no central support. This could be a drive-in rack or a standard/structural rack with no center support; different capacities apply, depending on the rails and orientation of the pallet in the rack. Only select pallets are suitable for this true edge-rack storage.
Standard Rack (Partially Supported) - When racked, the pallet gets support on the front and back edge, as well as central support from a 2" x 4" wood plank or other support positioned perpendicular to the rails.
Not Rackable (Full Support) - Lightweight and medium-duty pallets are designed only for floor loading or to stack on other pallets. These pallets are not recommended for racking unless the rack system is fully supported by wire/mesh or other decking to provide equivalent support the pallet would receive on the floor.
Posted by Tom Andel on January 23, 2009
Source: http://www.mmh.com/blog/700000470/post/690039669.html |
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California Giant Initiates First Shipments Using Recyclable Plastic Pallets |
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California Giant Berry Farms officially began regular shipments on IGPS plastic recyclable pallets today from their Santa Maria facility. The company has been preparing since last fall for the conversion to the pallet distributed by IGPS and is looking forward to implementing the new system. Company owners made the decision to convert to the new plastic recyclable pallet after extensive test shipments to customers during the 2008 season. The tests were received very well by both California Giant shipping operations as well as customers that participated. ˇ§There were really no negatives to the process, and overwhelming support for the switchˇ¨, says Anthony Gallino, Vice President of Sales. The plastic pallets weigh less and are cleaner than their wood counterparts. California Giant has focused considerable efforts over the past few years to assess each practice in the field and throughout the distribution system to reduce waste, increase efficiencies, and preserve precious resources. The plastic pallet conversion will occur as each company facility comes into production this season beginning with Santa Maria. An additional positive element to the pallet conversion is that it greatly simplifies the challenge of reconciling pallet inventories since the IGPS pallet id is associated with the pallet id created by the accounting system upon receipt. ˇ§Some of our customers are using IGPS pallets to streamline their own processesˇ¨ said Lucky Westwood, Vice President of Operations. ˇ§California Giant uses their grower accounting system with RedLine Cooler to manage inventory and validate order fulfillment. The new module integrates IGPS pallet id tracking to leverage the Cooler software validating orders in real-time as they are picked and loaded.ˇ¨ said Todd Baggett, CEO of RedLine Solutions. Last season the company converted all of its packaging to 100% recyclable material when they completed the shift to wax free corrugated. This shift in material ensures that retail customers are able to recycle all corrugated on receiving end. To that end the company is also encouraging customers to convert their 4 lb orders to utilize only the modular footprint container that holds three ˇV 4 lb containers, further reducing the amount of actual corrugated that makes its way into recycle bins.
Sources from: http://www.freshplaza.com/news_detail.asp?id=40272 |
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Greystone Logistics Announces Purchase Orders for Recycled Plastic Pallets |
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March 03, 2009
Greystone Logistics, Inc. (OTCBB: GLGI) recently received purchase orders from Miller-Coors Brewing for production and delivery of three different size 100% recycled plastic pallets used in their production and distribution systems. As in past years, the purchase order for case goods pallets represent Miller's estimate of the pallets to be delivery over the course of twelve months. "In these competitive times, we are pleased to continue our multi-year relationship with Miller-Coors Brewing," said Warren Kruger CEO of Greystone. Mr. Kruger continued, "Our 100% recycled plastic pallet line continues to garner customers as companies across America look for ways to lower long term costs of product delivery while using sustainable packaging and 'green' shipping solutions. We had seen some delay in anticipated orders following our profitable 2nd quarter as the economy continued to slow and businesses delayed buying decisions but with these purchase orders I anticipate another profitable year particularly with our focus on expanding our distribution system." About Greystone Logistics, Inc. Greystone is a plastic pallet manufacturer that utilizes patented proprietary technologies and designs to produce high quality, 100% recycled plastic pallets. Greystone serves the beverage, pharmaceutical and other industries. Additional information about Greystone and its products may be obtained from the reports it files with the Securities and Exchange Commission. Forward-Looking Statements This press release includes certain statements that may be deemed "forward-looking statements" within the meaning of the federal securities laws. All statements, other than statements of historical facts, that address activities, events or developments that Greystone expects, believes or anticipates will or may occur in the future, including the potential sales of pallets, the improvement of operating results or other possible business developments, are forward-looking statements. Such statements are subject to a number of assumptions, risks and uncertainties. The forward-looking statements above could be affected by any of the following factors: Greystone's prospects could be affected by changes in availability of raw materials, competition, rapid technological change and new legislation regarding environmental matters. These risks and other risks that could affect Greystone's business are more fully described in its reports filed with the Securities and Exchange Commission, including Greystone's Form 10-KSB for the fiscal year ended May 31, 2006. Actual results may vary materially from the forward-looking statements. Greystone undertakes no duty to update any of the forward-looking statements in this release.
Sources from: http://money.cnn.com/news/newsfeeds/articles/marketwire/0478799.htm |
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Equipment Buying Guide: Pallet buy considerations |
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03/01/2009
Wood, plastic or paperboard aren't your only decisions. Where pallets are concerned, you have to balance the price of your pallets with the demands of your customers.
Few industries are as competitive as the produce industry, where profit margins often ride on how many pennies can be shaved off a materials handling process. It's not enough, however, to just save money: In today's economy, companies must balance their cost concerns against quality and sustainability demands.
Few understand that reality as well as Brian Thure, vice president of processing and distribution at River Ranch Foods, a premium produce grower/shipper and fresh cut processor based in Salinas, Calif. Thure's company ships to 500 locations, from terminal markets to Wal-Mart and Costco. Today, Thure says, it's not enough to ship a quality product. How he ships his product is also important. ˇ§Wal-Mart, via our partnership with CH Robinson (952-937-8500, www.chrobinson.com), is one of our largest customers,ˇ¨ Thure says. ˇ§When it comes to sustainability, they keep our feet to the fire.ˇ¨
River Ranch Foods must be doing something right, because business from Wal-Mart is on the rise. According to Thure, it's not just sustainability that's attracting them, it's a whole package of things, including the pallets on which the produce travels.
In the past, River Ranch shipped its product on expendable wooden pallets that were disposed of by the customer. The up-front cost of one-way pallets was cheaper than permanent pallets, but productivity and administrative problems added to the cost. River Ranch Foods tried using plastic pallets but determined that they didn't really fit the company's materials handing needs. Instead, they turned to a pallet and container pooling service (CHEP, 407-370-2437, www.chep.com).
By using a pooled wooden pallet that may stay in the supply chain for several years, River Ranch estimates that it is reducing solid waste generation by more than 2.8 million pounds per yearˇXthe equivalent of about 125 dump trucks of waste. River Ranch is also reducing energy usage enough to power 233 homes with electricity for a year, and is contributing a 58% reduction of CO2 emissions-greenhouse gas. That is equivalent to taking more than 133 cars off the road for one year. The energy cost savings, plus the elimination of customer complaints and lost pallets, have helped broaden River Ranch's profit margin.
An added benefit: By using pooled pallets from one supplier, River Ranch gets pallets of consistent size and quality every time, eliminating the possibility of scraps of wood ending up in the produce. ˇ§With many pallet producers we've worked with, we never knew what we would get,ˇ¨ he adds. ˇ§Now we know it's consistently sized and has a consistent board strength.ˇ¨
Thure has not given up on the idea of some day using plastic pallets in his operations, and he's hoping CHEP will help him on that accountˇXas well as providing the traceability he'll need as dictated by new food regulations.
ˇ§We'll be looking at the whole RFID piece tied to plastic pallets,ˇ¨ he says. ˇ§CHEP will be a partner with us in that.
Sources from: http://www.mmh.com/TalkBack/Comments? talk_back_header_id=6590122&articleid=ca6643975&article_id=6643975 |
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MRT screen doors by 2012 |
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Apr 14, 2009
THE installation of 1.5m-tall platform screen doors at all 36 aboveground MRT stations, to prevent commuters from falling onto the tracks, is proceeding on schedule and will be completed by 2012.
They cannot be completed any sooner because of safety reasons and the need to minimise disruption to train operations.
Nonetheless, those at the Jurong East, Pasir Ris and Yishun stations will be completed by the end of the year.
Currently, only underground train stations have platform screen doors to stop commuters from straying onto the tracks.
Senior Parliamentary Secretary (Transport) Teo Ser Luck gave these details in response to questions in Parliament yesterday.
Dr Lim Wee Kiak (MP for Sembawang GRC) had asked if the screen-door installations could be completed ahead of schedule to prevent more instances of people falling onto the train tracks.
Mr Teo replied: "Work can be carried out for only 21/2 hours every night, from 1.30am to 4am.
"This is because all the elevated stations are operational stations and we cannot start (working on) the station platforms while commuters are still using the stations during the day."
He added that electricity to the tracks had to be cut off to ensure the safety of the workers.
"It is therefore not possible to extend the working hours (on the platform doors) without compromising safety or affecting the normal operations of the MRT," said Mr Teo.
Last year, there were 23 cases of people straying onto the MRT tracks, including six which involved accidental loss of balance.
Two people have died this year after falling towards the track at elevated MRT stations.
One of them was a 59-yearold man and the other, a 71-year-old woman. They were both killed after being hit by oncoming trains.
Mr Teo said that while the Land Transport Authority was trying its best to accelerate the screen-door installations, rushing the process could possibly "endanger more lives".
He said: "We have to do a comprehensive and complete job... After implementing the doors at the first three stations, we'll gather feedback and review operational issues before implementing the installations at the other 33 stations."
In the meantime, he said station officers will have to be more vigilant.
More could also be done to remind commuters to stand a safe distance from the yellow line marking out the edge of station platforms.
When asked whether the yellow line should be moved farther back for commuter safety, Mr Teo said that would have to be reviewed, to check if it could affect commuter traffic at the stations. Sources from: http://motoring.asiaone.com/Motoring/News/Story/A1Story20090414-135185.html |
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